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Preparation before using the welding machine-Ariel

Preparation before using the welding machine

This article is about preparation before using the welding machine.

Recently,we received many orders about handheld fiber laser welding machine.And some clients have received their laser welding machines now.But some clients never use this kind of machine before.So today we will tell you the preparation before using the welding machine.

Firstly,you need to prepare the Auxiliary gas,water and electricity.

1.Auxiliary gas
We suggest you use the auxiliary gas to weld.Nitrogen and argon are all ok.It can protect the lens so the lens lifetime will be
longer. The price of the gas is different in different counties and regions. If you think the cost
of the gas is too high, you can use air compressor to produce air gas. But the welding effect
will not very good, the welding surface of the metal may be black, so our customers should
wipe the surface of the metal with ethyl alcohol.Nitrogen or argon all is ok.

2.Water
You need to prepare 18L pure water or distilled water.We will drain the water in the water chiller before shipment
to prevent the water inside form becoming moldy and deteriorated during transportation.So you need to put in the
water when you receive it.And it will be better to change the water once a week.

3.Electricity
1000w welding machine need 220V,single phase.So you need to prepare the air switch in advance.

Here is the video about how to use the machine when you receive it.Hope it will be helpful to you.

Fiber laser welding machine operation-Nancy https://youtu.be/r8N6RNfeGF0

Hope this article will be helpful to you.Any other questions,pls let me know.Wish for your kindly reply.

Ariel Liu

Email:xintian122@xtlaser.com

Whatsapp:https://api.whatsapp.com/send?phone=+8617866940010

https://www.youtube.com/channel/UCMSRFDpTVYyIyzM3wBmBZyg

Some questions about handheld fiber laser welding machine-Ariel

Some questions about handheld fiber laser welding machine

Today we want to introduce some questions about handheld fiber laser welding machine.We received them form many different clients.So we want to share them with you.

 

1 )Firstly, What is the difference between Rayson, MAX and IPG Laser source?

Do you mean Raycus,MAX and IPG? RFL and RPT seems like the tha laser source model number.
If you mean Raycus, MAX and IPG,they have no big difference on welding effect,just different laser source brand.We will recommend
our clients choose IPG laser source when they choose ≥4000w laser source(fiber laser cutting machine) because it is more suitable.For
welding machine,Raycus is enough.

2) Secondly, There are many different types and models of Raycus Laser source in the offers. Please give us more detailed information about
Raycus Laser source. Which models are better?

We use RFL-C1500H for our 1500w fiber laser welding machine.We also confirm with Raycus engineer.H series is specially used for
fiber laser welding machine.Some suppliers use X series(RFL-C1500X),it is mainly for fiber laser cutting machine.We don’t know
other Raycus models.If you have other questions,pls let me know.

3)Thirdly, The laser head in your offer is Shenzhen brand. There are 3 different laser heads (Hanwei, Qilin, Xinghong), and 3
different wire feeders (Xinghong,Qilin and Hanwei) in your offer.. If we buy machine with wire feeder, is the wire feeder suitable for
all 4 type ? What are the advantages and disadvantages of these 3 different brand.? Standard diameter of wire are 08, / 1,8 / 2,0 mm.
What is the advantage of having a 0.2-5 mm adjustable Qilin ? According to us, the Xinghong head looks suitable for a thinner and
smoother welding. What is your opinion about this?

*About the wire feeder
Our standard confirgurations is Hanwei welding gun,so we marked manufacturered by Shenzhen(Qilin is also in Shenzhen,Xinghong is in Wuhan).
The welding gun,control board/systerm and wire feeder are used together with one same brand.For example,if you choose Hanwei welding
gun,the control board and wire feeder are Hanwei brand.And they can be used for Hanwei welding gun.

*About the welding gun
90% of our clients choose Hanwei welding gun.And some of them choose Qilin(Qilin need add to extra 500USD).The advantage of Qilian is that
its spot size is ajustable and its has six welding mode.So it is suitable for more jobs.The configurations of Hanwei and Xinghong are similar,but
Xinghong need add 400USD so we recmommend you choose Hanwei.

What’s more,Any other questions,pls feel free to contact us.

Email:xintian122@xtlaser.com

whatsapp:0086 17866940010

Laser welding machine-Nancy

Laser welding machine-Nancy

Laser welding machine-Nancy

Firstly handheld fiber laser welding machine with automatic wire feeding device machine.

Laser welding machine-Nancy

Laser welding machine-Nancy

Secondly Hanwei laser welding head with automatic wire feeding device.

Laser welding machine-Nancy

Laser welding machine-Nancy

The auto feeding wire is a device as shown in the following pictures.

Which can automatically fill the welding wire while welding; the manual type is held by hands without additional device.

Wire selection: solid wire, no need core needed, diameter 0.8-1.2MM (customer matching according to the thickness of the plate welded by himself).

The inner diameter of the reel is 6.6CM, and the outer diameter is ≤30CM (there is a reel in the wire feeder, and the customer can move it to the reel in the wire feeder after buying the wire).

The relationship among laser spot, welding wires and welding line(gap)

Laser spot > welding wire > welding line

Eg.: 0.5mm welding line should use 0.8mm welding wire, but can not use 0.3mm welding wire.

Which kind of welding wires should we choose which is depends on which kind of material you want to weld

This feeding system have stable feeding function, with strong anti-jamming.

Can feeding 0.8mm, 1.0mm, 1.2mm wire. 1mm wire and 1.0mm, 1.2mm scroll wheel feeding as standard.

Hope above info let you know more about the machine.

You also can contact me:

Email: xintian123@xtlaser.com

WhatsApp&WeChat&Phone: +86 17854271909.

Website: http://www.xtlaser.com

Components of the welding machine-Sara

焊接机的组成     

焊接机的组成

 

1.激光焊接主机

在激光焊接机的组件中,激光焊接机是重要的硬件组件。主机主要产生用于焊接的激光束。主机包括电源,激光发生器,光路部件和控制系统。用外行的话来说,激光焊接所需的激光来自激光焊接主机。

2.冷却系统

激光焊接机在工作过程中也会产生大量热量。热量过多会影响工件的焊接效果。因此,武汉激光焊接机还需要冷却系统,为激光发生器提供冷却功能,以确保激光焊接需要的温度更加合适。

3.工作台

工作台是指激光焊接自动工作台。工作台允许激光束根据特定要求和焊接轨迹移动,从而实现自动激光焊接功能。可以说,工作台是武汉激光焊接机的核心部件,主要控制焊接的各种运动。相对而言,工作台的运动控制是通过cnc编程对运动进行编程,从而控制程序并使工作台根据需要运动。

简而言之,主要包括激光焊接机,包括激光焊接机,主机冷却系统和工作台。此外,武汉激光焊接机还包括两个重要组成部分:夹具和观察系统。其中,我们可以使用夹具来固定焊接工件。观察系统主要用于实时显微观察工件的焊接效果。

如果您想了解更多有关机器的详细信息,可以与我们联系。

     

Advantage and features of handheld fiber laser welding machine-Flora

Advantage and features of handheld fiber laser welding machine

Advantage and features of handheld fiber laser welding machine

Traditional welding technology consumes many manpower but low efficiency. With the development of fiber laser technology, high-efficiency fiber laser welding technology will replace traditional welding technology finally.

Let’s see the advantages of handheld fiber laser welding machine:

  • The weld seam is smooth and beautiful, the welded steel parts have no deformation, no welding scars, and the welding is strong, which reduces the process of grinding and polishing afterwards, saving time and labor and cost.
  • No scars, simple practical operation, practical operation for beginners.
  • Faster welding speed, less welding consumables, long service life and environmental protection!
  • Suitable for fillet welding, vertical welding, tailor welding, stack welding, etc.

Handheld fiber laser welding machine has special features as below:

  • The welding speed is faster, it is 2-10 times faster than traditional welding. One equipment can save at least two electric welders per year.
  • Laser welding has fewer consumables, long life, more safety and more environmental protection.

Hand-held fiber laser welding machine has a kind of coupling high-energy laser beam into the optical fiber line. After long-distance transmission, it transfers into parallel plane light via self-collimating lens, and then the focus is on the steel to perform welding. While for the hard-to-reach locations, soft transfer non-touch welding is implemented, and it has greater coordination ability. The laser beam of the hand-held fiber line laser welding machine can complete the spectrometer on time and kinetic energy, and can carry out additional production and processing of multiple rays, showing the standard for higher precision welding.

https://xtlasermachine.en.alibaba.com/product/60586978426-805689914/German_200W_high_precision_4_axis_YAG_laser_welding_machine_for_mold_repairing.html?spm=a2700.icbuShop.41413.10.34b31dcdLIIQU4

XTlaser has over 16 years’ experience in laser machines, we supply laser welding/ cutting/ marking/ cleaning machine of with high quality and good after-sale service. Welcome contact us for quotation:

Email: xintian131@xtlaser.com

Skype: XTlaser-Flora

Mobile/Whatsapp/Wechat:0086 18354256184

Take one minute to learn auto wire feeder

Take one minute to learn auto wire feeder

Usually,we need auto wire feeder when we use fiber laser welding machine.

The auto wire will help the welding effect much better So how to use the wire feeder.

There are several steps

1, install the wire roll, the counter clockwise

2, pull down these two handle, then pull in the wire

3, release the screw

4, pull in the connector, then tighten the screws

5, connect the power and turn on the machine

6, put the black wire straight (must be straight)

7, release the screw on the nozzle. And press the “Run” until the wire come out from the nozzle.

8, connect the cable with welding machine.

fiber laser laser welding machine with handheld-Claudia

fiber laser welding machine with handheld

fiber laser welding machine with handheld

This year,the laser welding machine is more and more popular~~Especially the handheld laser welding machine.

It is easy to operate,the welding edge is smooth,mostly no need second processing.And you can use hand to control the welding speed,angle,etc.

Why the handheld laser welding machine is so popular?

Firstly,simple operation.

The laser welding machine only include the laser source,laser welding head,water chiller,operation system.

There are several buttons on the machine,laser source switch,power supply switch,system switch,water chiller button.

And on the system screen,some parameters here should be adjusted.

For different material and thickness,the welding parameters are different.It mainly to adjust the PWM duty cycle,PWM frequency,laser power.Also need to find the correct focus on the welding head.

Before shipping,we will test the machine,and save some parameters on system,when you get machine,you can weld it and learn it from the system parameters.Also we have the parameters list,when you get machine,will also reach you.

Secondly,Great welding effect.

The fiber laser welding machine has the small spot,small welds and small deformation.

Thirdly,running cost is lower.

Only need electrical consumption and little gas,Nitrogen is okay.

And comparing with YAG welding machine,the photoelectric conversion rate is higher.Means you can pay few money on electrical fees.

Finally,No need maintenance.

Only need to change the protective lens and nozzles after using a period.

The cost of the laser welding machine also going down~~

If you are looking for the welding machine,contact us.

Email:xintian126@xtlaser.com

whatsapp:+8617852254044

Causes and solutions of welding quality problems in laser welding equipment-Anne

Causes and solutions of welding quality problems in laser welding equipment

With the development of laser technology, laser welding technology is becoming more and more mature.

However, during actual welding process, there will be various problems for various reasons, how to identify the causes of welding quality problems and how to solve the problems, these are very important parts of the process management.

Today XT LASER will tell you causes and solutions of welding quality problems in laser welding equipment.

1. Find the reasons of poor welding quality.

First, check the welding quality of welding products.

Generally, there are two methods: visual inspection and destructive inspection.
Visual inspection, it is the staff to determine whether the welding product is qualified based on their rich work experience, but it’s not enough to make a conclusion, then requires destructive inspection, that is to tear the welding base metal to confirm whether the welding quality is qualified.

Second, analyze the causes according to the phenomenon.

Generally, if the welding process is poor, there may be a problem with the welding material, it is necessary to change the material or change the wave setting process condition of laser welding equipment to solve the welding quality problem.
(1).If welding failure occurs continuous in the same part of the welded product, it is likely that there is a problem with the workbench and clamp.
(2).If there is welding penetration and virtual welding phenomenon, you can check the energy stability of the machine.

2. Solutions of welding quality problems.

Strengthen the welding quality assurance management.During the welding process,

First, test the welding pressure with pressure tester regularly, to ensure the pressure keep unchanged, at the same time, it is necessary to check the operation status of the machine head frequently.Second, we must strengthen the monitoring of current , to avoid the poor performance caused by the fluctuation of the power supply voltage and overload operation of the laser welding machine.Third, consider changes of workpiece thickness, coating thickness, metal composition, etc, to avoid welding defects and reduce the loss rate of welding products.
So these are the causes and solutions of welding quality problems in laser welding equipment.
If you want to get more details about our machine.Please feel free contact to us.

Sales Manager: Anne Zhang

Mob.whatsapp:+8615098735595

Skype:amyzhang1321

Email:xintian121@xtlaser.com

Features and operation cost for handheld fiber laser welding machine-Anne

Features and operation cost for handheld fiber laser welding machine

Considering our customers’ concerns, i ‘d like to share with you some features and operation cost of the handheld fiber laser welding machine.

This machine is easy to operate and the maintenance cost is also very low.
1. There is no need to installation for the handheld laser welding machine, our customers can use it directly after receiving the machine.

It is very easy to operate, there is no installation and training cost. We have manual and operation video for our customers and aslo provide video call training, we can make sure that our customers can use this machine within 3 days for free.

2. The quickly-wear parts for the handheld fiber laser welding machine are only protective lens and copper nozzle.

And if you buy them from us, we can give you the cost price, USD10 for copper nozzle(lifetime is 360 hours) and USD8 for protective lens(lifetime is 240 hours).

3. Compared with the traditional welding, like tig, handheld fiber laser welding machine no need to use welding wire, only when the gap more than 0.5mm, we should use the wire feeder.

4. The maintenance for this machine is very easy, when finish your welding work, turn off the power and clean the welding head, it can make the lifetime of protective lens and copper nozzle longer.

5. Except the quick-wear parts, the machine also consume electricity and gas.
The power consumption of 1kw machine is 11kw to 12kw/hour at full power situation.In fact, we usually just use 50%-60% power of 1000w to weld the metals, it is enough, so the power consumption is small.
The machine aslo need to connect with gas, argon or nitrogen. The gas can isolate the air from the welding plate to prevent the reaction with the air.

So the welding surface of the metal plate will be white and beautiful.

The gas also can protect the lens from welding dust. The price of the gas is different in different counties and regions, if our customers think the cost of the gas is too high, they can use air compressor to produce air gas.

But the welding effect will not very good, the welding surface of the metal may be black, so our customers should wipe the surface of the metal with ethyl alcohol.

Hope it is helpful for you.If you have any question,welcome to contact us.

Sales Manager:Anne Zhang

Mob.whatsapp:+8615098735595   Skype:amyzhang1321   Email:xintian121@xtlaser.com