Fiber laser tube pipe fiber laser cutting machine-Ariel

Fiber laser tube pipe fiber laser cutting machine

Nowadays more and more clients have the demands for tube/pipe cutting.So we will introduce the fiber laser tube pipe fiber laser cutting machine in this article.

We use tubes in countless medical devices and we add new ones every day.  The sheer number and diversity of devices is rapidly increasing. And with it, the demand for more and more laser-cut stents.Like flexible tubing, needles; biopsy devices; and other minimally invasive tools.

Replace legacy cutting machine

Firstly, YAG lasers is for decades have been great workhorses.Cause they have performed well and been excellent manufacturing centers for many companies.

While we update many of these systems to fiber lasers. However they still have old stage sets that are a number of generations behind current technology. In addition, they are running on slow and aging controllers with legacy software.

Simply put, the laser, stages, controller, software, water systems. Here is a brief overview of improvements.It is enable faster and better cuts with higher production rates and less downtime.

Fiber Laser

The pulsed Nd:YAG lasers used in the past years. It has been superseded by fiber lasers with better beam quality . This provides a smaller and more consistent focused spot size.Which offers tighter cutting tolerances, with spot sizes down to 10µm, the ability to cut much finer detail features. These lasers provide pulse frequencies up to and beyond 5kHz and pulse widths down to 20µs to enable energy input optimization for a wide variety of tube materials and wall thicknesses.

Fiber Laser tube pipe cutting technology

Now fiber lasers use microsecond pulses.It offers a cutting speed and edge quality that is sufficient for many applications. Fiber laser is very short pulse duration, combined with peak powers into the gigawatt level, offers a unique cutting capability. And also, the fiber laser has a fusion cutting mechanism. whereby the laser pulse melts the metal.It is then ejected from the part by high-pressure gas. The very high peak power of the fiber laser and a pulse duration that is shorter than the material’s conduction time creates a nearly pure vaporization mechanism. Since there is no melt creation during the cutting process, there is no burr, which is beneficial for such materials.

Fiber Laser tube cutting technology offer significant advantages and capability over legacy machines. It increases productivity with better process capability. Whether using the fiber laser, improvements to motion, controller and control software. It provide new capability for future manufacturing needs.

Following with one cutting video as below:

Email:xintian122@xtlaser.com

whatsapp:0086 17866940010

Fiber Laser tube pipe cutting technology : Jill

Fiber Laser tube pipe cutting technology

Fiber Laser tube pipe cutting technology.Next-generation production needs

We use tubes in countless medical devices and we add new ones every day. fueled in part by the growth of minimally invasive surgery and the commonplace use of stents. The sheer number and diversity of devices is rapidly increasing—and with it, the demand for more and more laser-cut stents; flexible tubing, needles; biopsy devices; and other minimally invasive tools.

Replace legacy cutting machine

Firstly, YAG lasers is for decades have been great workhorses.Cause they have performed well and been excellent manufacturing centers for many companies.

While we update many of these systems to fiber lasers. However they still have old stage sets that are a number of generations behind current technology. In addition, they are running on slow and aging controllers with legacy software.

Simply put, the laser, stages, controller, software, water systems. Here is a brief overview of improvements.It is enable faster and better cuts with higher production rates and less downtime.

Fiber Laser

The pulsed Nd:YAG lasers used in the past years. It has been superseded by fiber lasers with better beam quality that does not change with pulse energy and average power. This provides a smaller and more consistent focused spot size.Which offers tighter cutting tolerances, with spot sizes down to 10µm, the ability to cut much finer detail features. These lasers provide pulse frequencies up to and beyond 5kHz and pulse widths down to 20µs to enable energy input optimization for a wide variety of tube materials and wall thicknesses.

Fiber Laser tube pipe cutting technology

Now fiber lasers use microsecond pulses.It offers a cutting speed and edge quality that is sufficient for many applications. Fiber laser is very short pulse duration, combined with peak powers into the gigawatt level, offers a unique cutting capability. And also, the fiber laser has a fusion cutting mechanism, whereby the laser pulse melts the metal.It is then ejected from the part by high-pressure gas. The very high peak power of the fiber laser and a pulse duration that is shorter than the material’s conduction time creates a nearly pure vaporization mechanism. Since there is no melt creation during the cutting process, there is no burr, which is beneficial for such materials.

Fiber Laser tube cutting technology offer significant advantages and capability over legacy machines.It increases productivity and enabling product innovation with better process capability. Whether using the fiber laser, improvements to motion, controller and control software.It provide new capability for future manufacturing needs.

Following with one cutting video as below:

The cutting samples pictures:

Fiber Laser tube cutting technology

 

 

 

 

 

 

 

 

 

 

 

Finally,if you want to know more about the tube cutting,contact us:

Email:xintian143@xtlaser.com

Whatsapp:+8613046033839

Fiber laser cutting machines for tube and plate: Jill

Fiber laser cutting machines for tube and plate

Fiber laser cutting machines for tube and plate.

Metal laser cutting machine applications are very extensive.It include many industries, and is one of the must-have equipment for many companies.

Firstly,Advertising signage .(these are mainly stainless steel LOGO and logo cutting)

Secondly,sheet metal processing. (Basically, in the gold processing,it includes all the metal materials . These are generally bent, polished, etc. Cutting is one of the most important processes.

Thirdly,The production of chassis cabinets. (in this regard, carbon steel or stainless steel ).

Fourthly,Bent & Cut 2 Cutting Processes, Spring Plates (belonging to the finishing process), Metro Parts, Elevator Shells, Mechanical Equipment Shells, Kitchen Kitchenware (Stainless Steel).

Finally,Widely used in sheet metal processing, advertising signage word production.high and low voltage electrical cabinet production, mechanical parts. kitchen utensils, automobiles, machinery. metal crafts, saw blades, electrical parts, eye wear industry. spring sheet, circuit board, electric kettle, medical micro Electronics. hardware, knife measuring tools and other industries.

Some customers ask about the CNC cutting machine.

CNC cutting: if the cutting speed is too low and the air pressure is too high, then the slag is severe, it is difficult to remove, and the finish is poor.

If the cutting speed is right, the working pressure is too high.That damages the stiffness and smoothness of the arc column . Also reduce the cutting ability, and the cutting finish is poor.

Since there is no tooling cost, laser cutting equipment is also suitable for producing small-lot parts of various sizes. that were previously impossible to machine. Laser cutting equipment usually uses computerized digital control technology (CNC) devices. With this device, cutting data can be accepted from a computer-aided design (CAD) workstation using a telephone line.

Punch press is a stamping press. In the national production, the stamping process has the advantages of saving material and energy.When comparing with traditional machining, high efficiency, low technical requirements for operators.Its use is more and more extensive.

Following with one cutting video:


If you do not make sure a suitable machine,tell me.And i will help you to get a better solution.

Maybe you do not need a higher laser power,maybe you do not need a larger area.

https://youtu.be/0_TrhcGqM3U

You can send me your requirements to my email.And its better to write what material you need to cut?

What thickness?What area?

Waiting for your coming:

Email: xintian143@xtlaser.com

Whatsapp:+8613046033839

Different laser cutting machines: Jill

Different laser cutting machines

Different laser cutting machines

 

What kind of laser cutting machines?

Firstly, if divided from the laser :

A, solid laser. Solid laser divided into ruby ​​laser, YAG, etc.
B, semiconductor laser.
C, liquid laser.
D, gas laser. CO2 laser

Of course, there are two kinds of YAG and CO2 for laser cutting.

Secondly, according to the structure of the laser cutting machine can be divided into:

A, desktop laser cutting machine
This laser cutting machine is the most common. The laser is placed on one side and transmitted to the laser cutting head through the external light path. The processing range is generally 1.5*3M, 2*4M.
According to the specific structure of the desktop machine, it can be divided into cantilever type, gantry type, hybrid type and so on.
Many brands at home and abroad, such as Trumpf, Broadway, Prima, MAZAK, etc., are mostly desktop laser cutting machines.
Desktops are mainly used for sheet metal processing. Can be used in many industries, such as elevator manufacturing, electrical switchgear, food machinery, etc.

B, gantry type mounted laser cutting machine
This kind of laser cutting machine is to put the laser on the machine, and the operation of the random machine moves together. This can ensure the constant light path. The effective cutting range can be very large, the width can be 2-6 meters, and the length can be tens of meters long. Mainly used in heavy machinery such as construction machinery, shipbuilding, locomotives, etc. Mainly for the 3MM-25MM in the plate cutting industry cutting.
The main brands of this type of laser cutting machine are TANAKA and KOIKE.

Thirdly, if divided by cutting the workpiece.

A. Metal laser cutting machine. Laser power is generally relatively large.

https://youtu.be/_EFDrtshHsM

B. Non-metal laser cutting machine. The power of the laser is generally small.

https://youtu.be/ODcoK_u2Etw

C. We can also use some machine for cutting tubes, laser cutting machines.

More details,you can contact us:

Email:xintian143@xtlaser.com

Whatsapp:+8613046033839

How to extend the life of the protective lens-Ariel

How to extend the life of the protective lens

Protective lens is one of the quick-wear parts in fiber laser cutting head.The other is nozzles.So we will suggest our clients buy some protective lens for stock.But we want to introduce how to extend the life of the protective lens in this article.

As we all know, one of the most important components of the fiber laser cutting machine is the laser cutting head with the characteristics of high precision and high price.

The life of the laser cutting head does not affect the operating efficiency of the cutting machine, but also the production cost and benefits of the factory.

What’s more, the most common problem affecting the life of the cutting head is the pollution damage of the optical lens inside the structure.

Today, we will teach how to maintain the optical lens of the laser cutting head.

The possible reasons of lens contamination of laser cutting head

1.The fiber head installation method is incorrect in the cutting head.

For this reason, the main solution is to choose the correct fiber laser head installation method.

Most installers tend to assemble freely the cutting heads, tilting the fiber-optic head installation direction, resulting in inadvertent installation.

We should try to keep the fiber head horizontally installed inside the cutting head and lock it during the installation process.

Besides that we can try to operate in a clean environment avoid dust from rising during the installation process.

Or we can choose to operate in the morning to prevent dust from entering the cutting head.

2.The cutting head itself has a poor sealing effect

For the sealing of the cutting head, it is not always possible to guarantee complete sealing.

Then, a feasible method is to install a breathing system to maintain the internal pressure of the cutting head.

3.Incorrect replacement of the protective window case

Due to the relatively large volume of the protective mirror box, particles are inevitably mixed during the replacement process.

Therefore, we must change the speed  when replacing the protective mirror box.

And we should seal the window with tape or other film.

4.Unreasonable cutting head consumables used

The selection of qualified protective mirrors and “O” type sealing rubber ring can ensure the sealing of the cutting head and prevent the entry of dust particles.

5.Improper laser cutting machine operation

When operating the laser cutting machine, we must strictly follow the equipment instructions and requirements and operate correctly.

Reduce the impact of improper handling on the cutting head.

6.Poor maintenance of the cutting head

The cutting head should be as clean and dry as possible and cleaned regularly.

Advantages of exchangeable table laser cutter–Oriole

Advantages of exchangeable table laser cutter

Fiber laser cutter with exchangeable table is hot selling. Will introduce the advantages of exchangeable table laser cutter.

Firstly, Exchangeable table laser cutter is Efficient and time-saving

Firstly, the cutter has double exchange platform structure. And the exchange time can change within 16 seconds. It can cut and feed at the same time, greatly reducing the exchange time and improving production efficiency. Besides, the rack and pinion transmission system has good rigidity and higher accuracy, which saves the waiting time for loading and unloading. Compared with the traditional sprocket and chain trans

Advantages of exchangeable table laser cutter

Advantages of exchangeable table laser cutter

mission mode. Its performance in all aspects has been significantly improved.

Secondly, Stable performance and high cutting quality

Realize the comprehensive positioning of the guide rail. And cooperate with the high-quality finishing process. Bring stable processing accuracy, efficient cutting ability. And accurate positioning effect.

Thirdly, Energy saving and environmental protection improving safety

Adopting a closed sheet metal cover, equipped with safety devices, door protection switches, etc. It has both safety and visibility. And improve the safety performance greatly. Indoor surveillance cameras, dust removal systems and other details. You have a safe and zero-polluting operating environment.

Any interests welcome to contact us for more information.

Oriole

Whatsapp/Wechat: 008613731273956

How to extend the use time of fiber laser cutter?–Oriole

How to extend the use time of fiber laser cutter?

 

Fiber laser cutter is more and more popular among manufacturers. We will share how to extend the use time of fiber laser cutter in this passage.

1. Regular maintenance

How to extend the use time of fiber laser cutter?

How to extend the use time of fiber laser cutter?

Like other equipment, when using fiber laser cutting machine, the laser in the equipment should be maintained regularly. This is the most effective and easiest way to maintain the laser. Otherwise, after a period of work, the power of the laser in the cutting machine will inevitably drop. When power drops affect production, the laser must be maintained. When the repair is completed, the cutting ability will be restored to the level of the factory.

2. Pay attention to dust

In the field of material processing, in addition to the equipment itself, there are often more dust and smoke, which will affect the cutting quality and cutting ability of the material.

3. Rail repair

In order to prolong the use time of the optics, the fiber laser cutting machine often cleans the guide rails, removes dust and other debris, and ensures the normal operation of the equipment. Remember to use lubricating oil after cleaning. In addition to the guide rails, frequent cleaning and use of lubricating oil should also be used to make the equipment move better during cutting and improve cutting accuracy.

Any interests welcome to contact us for more information.

Oriole

Whatsapp/Wechat: 008613731273956

Metal plate fiber laser cutting machine: Jill

Metal plate fiber laser cutting machine

Metal plate fiber laser cutting machine.

Industrial control computer is a kind of tool that to detect and control the production process, electromechanical equipment and process equipment.
The IPC has important computer attributes and features.Such as a computer CPU, hard disk, memory, peripherals, and interfaces.As well as an operating system, control network and protocol, computing power, and a friendly human-machine interface.

Industrial sites generally have strong vibrations, particularly large amounts of dust.And high levels of electromagnetic field force interference, etc.
Therefore, IPC must have the following characteristics compared to ordinary computers.

Firstly, The chassis material is steel structure and has high anti magnetic, dust proof and anti-impact capabilities.
Secondly, There is a dedicated back plane in the chassis, with PCI and ISA slots on the back plane.
Thirdly, There is a special power supply in the chassis. The power supply has strong anti-interference ability.
Finally,Requirements for continuous long-term work.

Do you have the corresponding machines in stock or how long is the current delivery time?

We do not have the machine in stock now.Usually we have 25sets to 30sets fiber laser cutting machine per month need to be delivered,there is no time to make the stock,but we always make the machine bed as stock.
Cause we use the thick plate welding machine,we have removed the internal stress of the metal after the welding of the machine bed.Cause the machine bed has been on high temperature annealing.(Because some suppliers use the CNC machine bed,do not with this step,the machine bed will be not stable for the fiber laser cutting).
This kind of machine bed has strongly reasonable structure, it is produced by relief annealing.So the whole structure is very firm and hard to be deformed.
For this machine bed,the whole producing time is about 25days.So we usually make the machine bed in stock,to save time for you.

Metal sheet fiber laser cutting machine

If you choose a 1530 standard machine,then 20feet container is enough.
When you choose a 1530 with exchangeable platform,then 40feet container.
For a 1530 with 3meters tube cutting,also need 40feet container.
But a 1530 with 6meters tube cutting,then need one 40feet container,one 20feet container.
And for 1530 with exchangeable platform,need a 40feet container.
So pls let us know the model,then we can check the shipping freight.
Shipping and package: https://youtu.be/6wy8XOndfJc
So if you want to know more about fiber laser cutter.
Contact us.
Jill
Email:xintian143@xtlaser.com
Whatsapp:+8613046033839

The introduction of plate and tube fiber laser cutting machine-Ariel

The introduction of plate and tube fiber laser cutting machine

This article is about the introduction of plate and tube fiber laser cutting machine.Hope it can help you learn more about it.

1.Tube and plate cutting machine, which can not only cut plate and also tube.

laser

3m length or 6m length

① In such machine, rotary size including 160mm and 200mm

If 160mm diameter rotary, it can hold maximum no more than 160mm round tube , and maximum 109m*109mm square tube

If 200mm diameter rotary, it can hold maximum no more than 215mm round tube,minimum 12mm , and minmum 20*20mm, maximum 150mm*150mm square tube

② If client choose automatic clamping, then front rotary is electric clamping (speed of clamping can be adjusted), back rotary is pneumatic clamping(speed of clamping can be adjusted)

③ About weight

No matter it is 3m or 6m, maximum weight is no more than 150kg

④ front rotary is electric clamping , back rotary is pneumatic clamping

220mm rest tube, minimum length  after cutting

2.Tube cutting machine, 6m length

① In such machine, rotary size including 230mm and 300mm

230mm diameter rotary, it can hold maximum no more than 230mm round tube , and maximum 160mm*160mm square tube

300mm diameter rotary, it can hold maximum no more than 320mm round tube , and maximum 240mm*240mm square tube

② All of rotaries are pneumatic clamping (speed of clamping can be adjusted)

③ About weight

No matter it is 6m, maximum weight is no more than 300kg

About the choice of the laser tube  machine,if you want to cut plate and tube both,you can choose the plate-tube machine.

If you want to cut tube only,and the professional laser cutting tube machine is suitable.

Hope this article can help you know more to choose machine.

 

If you are interested in this article and want to know more details,feel free to contact me.

Wendy from XTLASER

Email:xintian122@xtlaser.com

Whatsapp:0086 17866940010

Youtube link:https://www.youtube.com/channel/UCMSRFDpTVYyIyzM3wBmBZyg

Website:www.xtlaser.com

How to choose the suitable auxiliary gas for fiber laser cutting machine-Ariel

How to choose the suitable auxiliary gas for fiber laser cutting machine

How to choose the suitable auxiliary gas for fiber laser cutting machine?Many clients will have the problem when they need to cut metal plate.Today we will introduce this topic.Hope it can help you.

As we all know, optical fiber laser cutting machine is becoming more and more popular. There are many occupations requiring optical fiber laser cutting machines.

Also cutting speed is faster and time saving. The cutting effect is stable and the fire source is save. Reduce consumption and save cost. It is a trend in many areas to use it.

Fiber laser cutting machine has enter our life from the industrial field, and more and more materials are use for cutting.

Firstly, stainless steel cutting.

Nitrogen is usually used to cut stainless steel sheets to prevent oxidation. No burr edge.

Secondly, carbon steel cutting.

When laser cutting carbon steel, oxygen is usually use to obtain better results. When treat with oxygen, the edge may be slightly oxidize. If more demanding users can use nitrogen for high pressure cutting.

Thirdly,Aluminum cutting.

Aluminum is a highly reflective material in metal materials. It has high reflectivity and thermal conductivity.  Aluminum is also more suitable for cutting with nitrogen, and the cutting effect is good.

Fourthly, cutting copper and brass.

Like aluminium, copper and brass are highly reflective materials. It needs a laser cutting machine with “anti-reflection device” for cutting. Brass with a thickness of 1mm or less can be cut in nitrogen. Cut copper with thickness of 2mm or less

As we all know, optical fiber laser cutting machine is becoming more and more popular. There are many occupations requiring optical fiber laser cutting machines.

Also cutting speed is faster and time saving. The cutting effect is stable and the fire source is save. Reduce consumption and save cost. It is a trend in many areas to use it.

Fiber laser cutting machine has enter our life from the industrial field, and more and more materials are use for cutting.

First, stainless steel cutting.

Nitrogen is usually used to cut stainless steel sheets to prevent oxidation. No burr edge.

Second, carbon steel cutting.

When laser cutting carbon steel, oxygen is usually use to obtain better results. When treat with oxygen, the edge may be slightly oxidize. If more demanding users can use nitrogen for high pressure cutting.

Third,Aluminum cutting.

Aluminum is a highly reflective material in metal materials. It has high reflectivity and thermal conductivity.  Aluminum is also more suitable for cutting with nitrogen, and the cutting effect is good.

Fourth, cutting copper and brass.

Like aluminium, copper and brass are highly reflective materials. It needs a laser cutting machine with “anti-reflection device” for cutting. Brass with a thickness of 1mm or less can be cut in nitrogen. Cut copper with thickness of 2mm or less.

If you have any other questions about fiber laser cutting machine,pls feel free to contact us for more details.

Ariel Liu

Email:xintian122@xtlaser.com

Whatsapp:https://api.whatsapp.com/send?phone=+8617866940010

https://www.youtube.com/channel/UCMSRFDpTVYyIyzM3wBmBZyg