Advantages of Industrial manipulator–Oriole

                Advantages of Industrial manipulator

Advantages of Industrial manipulator

 

Industrial manipulator is a new type of mechanical equipment in mechanized and automated production. In the automated production process, an automated equipment with grasping and moving is used. It can simulate human actions during the production process to complete the work. It replaces personnel to carry major objects, enters high temperature, toxic, explosive and radioactive environments to work, replaces people to complete dangerous and boring tasks, relatively reduces human labor intensity and improves labor productivity.

At present, use manipulators in many fields, so what are the advantages of using manipulators?

Firstly, save manpower

When the manipulator is working, onlyrequire one person to take care of the equipment, which relatively reduces the use of personnel and the expenditure of personnel costs.

Secondly, the safety is high

The manipulator works by imitating the actions of people, and it will not cause casualties when encountering unexpected situations during the work, which ensures the safety problem to a certain extent.

Thirdly, reduce the product error rate

In manual operation, certain errors will inevitably occur, but the robot will not have such errors, because the robot produces goods based on certain data, and will stop working after reaching the required data , Effectively improve production efficiency.

The application of robotic arms reduces production costs and improves production efficiency.

Any interests welcome to contactus for more information.

Oriole

Whatsapp/Wechat: 0086137312743956

Metal cutter fiber laser machines:Jill

Metal cutter fiber laser machine

Metal cutter fiber laser machines.

Before purchasing Metal cutter fiber laser machines,we need to know some details of product.It is necessary.

1.Why more and more customers choose fiber laser to cut metal?

The most important is the Photoelectric conversion rate is higher.

For example, if you use plasma or CO2 machine to cut 10mm steel,the electrical consumption is about 1kw,but for fiber laser,it just need 0.6kw.

So after the customers use and calculate,use fiber laser cutting machine can save USD22000-USD26400 cost within 3 years.

It is not a few consumption!!!!

And our customers said,use fiber laser is to improve the cutting efficiency,cause for each hour,the quantity we make more,the profit we get more.
Usually they can get all of the machine cost back within half year.

2.Limit cutting

For the limit cutting,usually the speed is slowly,and the cutting edge with little slag,and the cutting side with laser trace.You can take it into consideration.

3.machine operation

And for fiber laser cutting machine,most customers worry about the machine operation,but we are a factory,not a trading company.

We have the after sales department.

It is to support you when customers get the machine, online engineers,and overseas engineers for installation and training.

Our engineer will go to your factory to install and train for you after the special covid period.And you do not need to pay extra salary to engineers,only need to pay the tickets,hotel and food.

Online way include the whatsapp,skype,wechat talking,video talking,phone call,remote control,emails.

We have online install steps,and videos. We will send to you when you receive the laser.

correct on off sequence of the cutting machine:https://youtu.be/sbXA5Fy30zQ
What we need to do is to make sure the reputation of partners.

So if you want to buy fiber laser cutting machine,contact us.

A professional supplier will offer you the suitable solution.If they only offer you a price,they just want to sell to you.Not support you.

Be careful on such suppliers.They want money from you.

Finally,more info,contact us.

Whatsapp:+8613046033839

Comparation between laser welder and traditional welding ways-Oriole

Comparation between laser welder and traditional welding ways

 

Nowadays, more and more people change to use laser welder. Cause laser machine is high-efficient, environmental friendly, safe, better effect, etc. Today we will share the Comparation between laser welder and traditional welding ways for your reference.

Firstly, cost-saving laser welder:

good welding effect reduces subsequent grinding process, saving time and cost (2-10 times faster than traditional welding, a machine can save at least 2 welders a year and fewer consumables). Fewer consumables, long life and low equipment maintenance costs.

Secondly, laser welder improve process defects:

Hand-held laser welding can improve welding defects such as undercut, under-welding, dense pores and cracks in the traditional welding process.

Fiber laser welding machine operation-Nancy

Comparation between laser welder and traditional welding ways

Thirdly, good welding effect of laser welder:

fast welding speed, smooth and beautiful weld after welding. When welding, the heat affected area is small, which will not cause work deformation, blackening, and trace problems on the back. Moreover, the welding depth is large, the welding is firm, and the melting is sufficient.

Fourthly, simple operation–laser welder:

welding by hand, quick start, flexible and convenient, and longer welding distance.

Fifthly, high flexibility of laser welder:

suitable for all kinds of complex welds, easy to weld any part of the workpiece at any angle. Further, broaden the scope of application of laser welding.

Any interests welcome to contact us for more information.

Contact person: Oriole

Whatsapp/Wechat: 008613731273956

Comparison between IPG & Raycus and Max-Ivy

Comparison between IPG & Raycus and Max

This article is about the Comparison between IPG, Raycus and Max.

When you have a plan to purchase a fiber laser cutting machine,you will send the inquiry to many suppliers. Then you will get many offers form many different suppliers.They will ask you what materials do you need to cut and the thickness of the materials. And you will notice that the quotation list will have four different laser sources-IPG,nLIGHT,MAX and Raycus.

But what’s the difference of them ?How can I choose the suitable laser source.Many clients will have this question.Today we will talk about it.

If you need to cut aluminum, copper or brass ect, we recommend you choose nLIGHT laser source. They have patent in cutting high-reflective materials, so it can protect well the laser source and laser cutting head.

Here are the Comparison between IPG & Raycus and Max.

  1. Country: Raycus and MAX are all Chinese brand, while IPG is German brand.
  2. Cutting ability:the same laser power for the same materials, their cutting ability are same.
  3. Raycus:Best brand in China, but the delivery time will be longer because of the virus;
  4. Chinese famous brand, cost-effective.Max is also good , Max is located in Shenzhen, they are yonger than Raycus, but now their market occupation is increasing.Especially, during this virus period,
  5. The advantages of IPG laser source.
  6. 1)High photoelectric conversion rate.It can reach 45%, other brands are only about 25%,so it can save more cost for you;
    2)German brand, good quality, laser power weakened slower than other brand;
    3)High market share, a certain degree of reaction to brand strength and quality;
    4)low failure rate, only 3%;
    5)light power can be seen in real time;
    6)after-sale service spots all over the world, problems can be resloved in time;

Our suggestion:It depends on the client’s budget and cutting demands.If client has enough budget, we recommend to choose IPG.If not, Max will be a better choice.

If you have any other questions,pls feel free to contact us.

xintian108@xtlaser.com

How to choose a right laser cutter power?–Oriole

How to choose a right laser cutter power?

Firstly, choose a right power according to the material to be processed and the cutting thickness:

Choosing a right power need according to the actual material and the thickness of the cutting. So we can determine what model of the equipment an the processing format. And it can be a simple pavement for the later procurement work. The application field of laser cutting machine involves many industries such as sheet metal processing, metal processing and so on.

Secondly, choose a right power according to the smooth cutting surface:

How to choose a right laser cutter power?

How to choose a right laser cutter power?

The cutting thickness and the kind of gas will determine whether the cutting surface of laser cutter has burrs or not. There is no burr for cutting below 3mm. Nitrogen is the best gas, followed by oxygen, and air is the worst. The metal laser cutting machine has the least or no burrs, the cutting surface is very smooth, the speed is relatively high, and the material deformation is relatively small.

Thirdly,  choose a right power according to selection of core parts of laser cutting machine:

Lasers and laser heads are imported or domestic. Imported lasers generally use more IPGs, and domestic ones generally use Raycus. At the same time, pay attention to other parts of laser cutter, such as whether the motor is imported servo Motor, guide rail, bed, etc. Because they affect the cutting accuracy of the machine to a certain extent. One thing that needs special attention is the cooling system of the laser cutting machine-the cooling cabinet. Many companies directly use household air conditioners for cooling. In fact, everyone knows that the effect is very bad. The best way is to use industrial air conditioners. In order to achieve the best results.

Power selection:

For example, most factories cut metal sheets below 6mm. There is no need to buy a high-power laser cutting machine. A 1000W laser cutting machine can meet the production needs. If the production volume is large, I worry that the 1000W efficiency is not as good as the high-power laser cutting machine. The best choice is to buy two or more small and medium-power laser cutting machines, which will help manufacturers in controlling costs and improving efficiency.

Any need or questions welcome to contact us for more information.

Oriole

Whasapp/Wechat:008613731273956

How to extend the service life of laser cutter?–Oriole

How to extend the service life of laser cutter?

The laser cutter is a tool inmanufacturer’s production, the quality and service are very important, the maintenance is also very important. We will share how to extend the service life of laser cutter in this article.

Firstly, maintenance of the optical system  of  laser  cutter

Fiber laser cutter

How to extend the service life of laser cutter

After the device has been running for a period of time, some dust will stick to the surface of the lens. This dust will have a great impact on the reflectance of the lens and the transmittance of the lens, which will reduce the power of the laser. At this time, it is necessary to clean the lens. The dust, but you must be careful when cleaning up. The lens is a damaged item. Please handle it gently. Do not touch the lens with sharp or hard objects.

The steps and precautions for cleaning the lens are as follows: First, use absorbent cotton dipped in ethanol to wipe carefully along the center to the edge of the lens. The lens needs to be wiped gently, and the surface coating should not be damaged. Be sure to keep the concave surface down when installing the focusing lens. In addition, the use of ultra-high-speed piercing should be minimized at ordinary times. And the use of conventional piercing can prolong the service life of the focusing lens.

Secondly, maintenance of the dust removal system of laser cutter

The dust removal fan will accumulate a lot of dust after long-term use. If it is not cleaned regularly, it will lead to insufficient wind power and unsmooth smoke exhaust. This will affect the effect of exhaust deodorization and generate a lot of noise. You must pay attention to it during the cleaning process. To be safe, first turn off the power and remove the device on the fan. First remove the inlet and outlet ducts, clean up the dust inside, turn the fan upside down, flip the fan blades inside until it is clean, and then install the fan. It is best to keep the fan cleaned once a month.

Thirdly, maintenance of the transmission system of laser cutter

During the long-term cutting process of the equipment, will generate dust and smoke. Small smoke and dust will enter the equipment through the dust cover and adhere to the rail rack. Long-term accumulation will increase the wear of the rail rack. Rack guide rails are relatively precise accessories. Large amounts of dust are on the surfaces of guide rails and linear shafts for a long time, which has a great impact on the processing accuracy of the equipment. And will form corrosion points on the surface of the linear shaft of the guide rails, shortening the service life of the equipment.

Therefore, in order to make the equipment work normally and steadily and ensure the processing quality of the products, it is necessary to do a good job of daily maintenance of the guide rail and linear axis, and regular dust removal and cleaning. After cleaning the dust, grease the rack and lubricate the guide rail with lubricating oil. Each bearing should also be oiled regularly, so as to maintain flexible driving, precise machining and prolong the service life of the machine tool.

Fourthly, maintenance of cooling system of laser cutter

Need to replace the water in the cold water cabinet regularly. Generally, it needs to replace once a week. The quality and temperature of the circulating water directly affect the service life of the laser tube. Generally, manufacturers will require customers to use pure or distilled water, and the water temperature must below 35 degrees. If you do not change the water for a long time, it is easy to form scale, which will cause the pipeline to block, so you must change the water regularly.

The cooling water is responsible for taking away the heat generated by the laser tube. The higher the water temperature, the lower the light output power (15-20℃ water temperature is better); when the water is cut off, the tube end will burst due to the heat in the laser cavity and even damage the laser power supply. . Therefore, it is necessary to check whether the cooling water is unblocked at any time. When the water pipe has a hard bend (dead bend) or falls off, and the water pump fails, it must be repaired in time to avoid power drop or even equipment damage.

Fifthly, working environment requirements of laser cutter

The production workshop where the equipment is placed should be dry and well ventilated. The indoor temperature should preferably be between 4-33°C.  Also should prevent the equipment from condensation in summer and anti-freezing measures should be taken in winter. The equipment should be placed far away from places with electromagnetic interference, away from places with large electricity and strong earthquakes.

The interference of large electricity will cause the equipment to malfunction from time to time. Although it is not inevitable, also must prevent it. Therefore, the equipment should not be placed with large electric welding. Nearby equipment, such as machines, giant electric mixers, etc. Not to mention strong vibrations, ground vibrations will obviously cause deviations in the accuracy of laser engraving.

Sixthly, some other matters needing attention of laser cutter

During the operation of the equipment, the operator should always observe the operation of the equipment. If an abnormality occurs, immediately stop the operation of the equipment, cut off the power supply. And promptly report to a professional to inspect and repair the equipment. Do not disassemble and repair the equipment without permission. Perform regular statistics on the use of the equipment, and if there is an effect deviation, it should replace in time to prevent it before it happens. If you don’t know whether produced the material, do not process it, so as to avoid potential dangers and damage the laser equipment.

Any interests welcome to contact us for more information without any hesitation.

Whatsapp/Wechat:008613731273956

Applicable industries of laser cutter–Oriole

Applicable industries of laser cutter

In the sheet metal processing process, punching is one of the important links. And the use of punching technology is the use of fiber laser cutting machines for punching, which can bring users high-precision and high-efficiency material processing, which is currently more popular. Intelligent processing equipment. Fiber laser cutting machine has a wide range of applications. Let us introduce the most important of fiber laser cutting machine.

Fiber laser cutter

Fiber laser cutter

Firstly, application of household appliances and kitchen appliances industry

The manufacture of household appliances and kitchen utensils is mainly made of stainless steel, iron, copper and other materials, and the thickness is relatively thin. When the thickness of the cutting material is small, the fiber laser cutting machine can cut the material faster and better. In addition, the equipment has high dieless cutting accuracy, which improves the output of household appliances such as range hoods and washing machines. However, the traditional cutting process requires more molds due to its fast cutting speed. This will waste time and increase costs.

More over, Application of construction machinery

In the construction machinery industry, the round hole plate is the most common. And the fiber laser cutting machine has a punching function, which can directly determine the position of the hole. The equipment can use laser to cut materials directly, which saves the drilling process and improves production efficiency. However, the premise is that the diameter of the plate hole is greater than or equal to the corresponding minimum diameter, and the roughness and diameter before processing must be within the cutting capacity of the equipment Inside;

Thirdly, application of agricultural machinery industry

The traditional agricultural machinery manufacturing still stays in the stamping process mode. This will not only wear more molds, but also keep the products intact, which is not conducive to product updates. The optical fiber laser cutting machine adopts program control. And can cut a variety of plates without molds and knives, which is beneficial to the processing and production of agricultural machinery.

Any interests welcome to contact us for more information.

Oriole

Whatsapp/Wechat:008613731273956

Four reasons to have fiber laser machines:Jill

Four reasons to have fiber laser machines

Four reasons to have fiber laser machines.

Compared with other lasers, fiber lasers have obvious technical advantages and are widely used. At present, fiber lasers are gradually replacing the dominant position of traditional lasers in laser marking, laser welding, laser cutting and other applications.
For users who use fiber lasers, there are mainly the following advantages.

1. Fast and efficient

For example: fiber laser marking machine.
In the same laser wavelength range, the frequency of the semiconductor laser-pumped solid Nd:YAG laser is generally lower than 50K, while the fiber laser has a higher frequency of up to 2000K, which is the fastest for marking. Even in certain applications, the marking time can be less than 1 s. The laser beam under computer control can move at high speed, and complete the marking process in a few seconds, which can significantly improve production efficiency.

2. High energy efficiency, low cost.

Conventional lasers such as CO2 have a photoelectric conversion rate of only about 10%. The energy consumption of fiber lasers is very low. On the one hand, the energy loss of light transmission in the fiber is very low. On the other hand, the photoelectric conversion rate of fiber laser exceeds 25%, thus greatly reducing energy loss. Compared to lamp-pumped lasers, fiber lasers consume far less power than lamp-pumped lasers, and the efficiency is more than twice that of semiconductor laser-pumped solid Nd:YAG lasers.
Moreover, the structure of the fiber laser is simpler and more compact, the footprint is small, the beam quality is good, the reliability is high, the laser stability is also good, and the loss of raw materials can be reduced. It is perfect for customers who have a diverse range of needs and need to be flexible.

3. Longer life.

The lifetime of the diode module in the fiber laser is longer than that of the lamp pump module. The theoretical life of the fiber laser can reach 100,000 hours. This life is quite long.

4. Easy maintenance.

Since the fiber laser is also an optical fiber, it has the characteristics of maintenance-free maintenance and high stability. It can work in a relatively harsh working environment, has high tolerance to dust, shock, shock, humidity, temperature, and basically does not require professional maintenance, low maintenance cost, and is very convenient for users.

If you are ready to have the fiber laser machine,contact us.

Whatsapp:+8613046033839

Email:xintian143@xtlaser.com

Details to help you know fiber laser cutting machines:Jill

Details to help you know fiber laser cutting machines

Details to help you know fiber laser cutting machines.

Details to help you know fiber laser cutting machine

Question 1:

The standard voltage in USA is 220v/480V-3phases at 60hz. Can your equipment meet this spec?

Most makers put in a variable frequency bet.50-60hz.

Answer: we can offer you Voltage Transformer and Stabilizer,

There is 30KVA,50KVA,80KVA,etc,.

It can transfer your local voltage to 380V-3 phases,and make voltage stable at 380V.

Question 2:Is the exhaust fan is included?

Yes, exhaust fan is included.

Question 3:on burning with your laser – our – how much do I need the air pressure?

N2 13 Mpa,O2 5 Mpa, compressed air 13 Mpa

Question 4: Can we cut aluminum 2mm and steel 2mm with just compressed air?If yes what the pressure we need?

Yes,, it can cut 2mm Al or steel.

It need about 1.3MPa pressure. In theory, if use compressed air to cut aluminium,

It is better effect than N2 or O2. we suggest you to use compressed air.

https://youtu.be/0o9JUmuC0Q8

https://youtu.be/hiGethr_Dik

Question 5: Water Chiller of Fiber laser cutting machine:

Water cooler inside need to add purified water or distilled water.

If the quality of pure water is not particularly good, we recommend to change the water once every 2 weeks.

Good quality water, once a month for water.

Any questions,contact us.

Whatsapp:+8613046033839

Email:xintian143@xtlaser.com

Application of Fiber Laser Cutting Machine-Ivy

Application of Fiber Laser Cutting Machine

With the global manufacturing centre moving to China. Fiber Laser Cutting Machine market demand annual growth rate of more than 50%. The flexibility of Laser machine gradually replaced the traditional processing methods. Ok,please kindly check the following Five main Application of Fiber Laser Cutting Machine.

1. First,SHEET METAL PROCESSING

As you know,Fiber Laser Cutting Machine has lots of advanatges. Such as  high precision,and high speed. Which has become more and more popular in Metal Fabrication.

2. Second,AUTOMOTIVE MANUFACTURING

And Laser as for advanced manufacturing.  50%-70% of automotive parts made by laser processing. Such as Fiber Laser cutting machine and laser welding Machine.

3. And,Some CABINET

As for computer chassis, electrical swishes, electrical cabinets, lift manufacturers. Most of them would like to choose laser equipment.  Because of the high precision and fast speed. Also,Fiber Laser Cutting Machine will help them short the producution time.

4. Besides,AGRICULTURAL MACHINERY

And many manufacturers of agricultural machinery  adopted laser equipment. The flexibility of laser technology has accelerated the speed of design updates. Improved product quality. And significantly reduced costs and made them more responsive to changes in market demand.

5. Also,SHIPBUILDING INDUSTRY

Also,Laser cutting technology is used for oversized container carriers in many countries. Such as in China, Japan, India and Korea. And high-speed aluminium ferries in Australia,USA and Europe.

For more details,you can contact with us at:

Website: www.xtlaser.com
Whatsapp: +86 17864184107
Email: xintian108@xtlaser.com