Operating cost of fiber laser welder–Oriole

Operating cost of fiber laser welder

 

Today we will show you operating cost of fiber laser welder. The cost includes 3 parts: Electricity, gas, consumable parts.

1. Electricity of laser welder
1kw laser welder rated power is 7.5kw; 1.5kw laser welder rated power is 8.5kw;
2kw laser welder rated power is 10kw.
In fact, we usually just use 50%-60% power to weld the metals, it is enough, so the power consumption is small.

2. Gas
The machine also need to connect with gas: argon or nitrogen. Gas consumption is about 10L/h.
The gas can isolate the air from the welding plate to prevent the reaction with the air. So the welding surface of the metal plate will be white and beautiful. The gas also can protect the lens from welding dust.
Because it won’t cost too much gas, so most clients choose argon or nitrogen.

The price of the gas is different in different countries and regions. If you think the cost of the gas is too high, you can use air compressor to produce air gas. But the welding effect will not very good, the welding surface of the metal may be black, so our customers should wipe the surface of the metal with ethyl alcohol.

3. Consumable parts: Copper nozzle and Protective lens
Real consumption also depends on operator and environment. Better environment, longer using time.
1. Consumable parts:  Copper nozzle and Protective lens

Copper nozzle($9/piece): lifetime is about 360 hours, about 25pcs per year.
Protective lens($7/piece): lifetime is about 240 hours, about 40-50pcs per year.
Real consumption also depends on operator and environment. Better environment, longer using time.

2. Nozzles
Nozzles can prevent debris from bouncing up to protect the lens.
It also can help control the area and size of the auxiliary gas diffusion.

There are four kinds of nozzles, different nozzles suitable to different welding situation. In order to be convenient for you to weld, we will give you some as gift to be convenient to weld.

Any need or questions welcome to contact us when you are free.

Wechat/ Whatsapp: +8613731273956

How to ensure the safty of using fiber laser welding?-Oriole

How to ensure the safty of using fiber laser welding?

Fiber laser cleaning machine-Nancy

Fiber laser welding

Nowadays, more and more people choose fiber laser machine to finish their work.Fiber laser welding is very easy to use and the cost of maintenance is also very low.

It just has a little quickly- wear parts.It is small, need not a very big area to place it.Besides these, fiber laser welding also has other convenience. So more and more people choose to change to use fiber laser welding instead of original welding.

There are some details about how to ensure the safty while using a fiber laser welding.

Firstly,the working system of fiber laser welding includes safety protection,and the laser will work only when the clip and the welding gun contact with metal at the same time,which can protect the safety of the operator.

Secondly,fiber laser welding need to adjust the light to the focus. When it adjust well,the welding effect will be the best and the safty of using it will be the highest.It can avoid the sparks caused by strong light of using the machine do harm to the operator. And it also can extand the life of the protective lens.

Thirdly,when you use your fiber laser welding , please wear high temperature gloves for double safe.

Fourthly, in order to protect your eyes, when you using your fiber laser welding please put on your goggles.

Last but not least, if you want to use the machine, please set an safe area at advance. The focal length of the welding head is about 150 mm, the range beyond 30 CM of the welding head is safe. So please set a safety warning line for the 30CM near the operating table.

Details above are the methods of how to ensure the safty during operating the fiber laser machine.

If you are interested in that,just contact us.

Whatsapp:+8613731273956
WeChat:13731273956
Email:xintian161@xtlaser.com

收起

 

Descriprtions of the handheld fiber laser welding machine.

                                                                                                   Descriprtions of the handheld fiber laser welding machine.

 

Here are some descriprtions of the handheld fiber laser welding machine.I would like to share with you some features and operation cost of the handheld fiber laser welding machine. It is easy to operate and the maintenance cost is also very low.

First of all,needn’t welding wire.

Compared with the traditional welding, like tig, it doesn’t need to use welding wire.Only when the gap more than 0.5mm, we should use the wire feeder.

Secondly,less quick-wear parts.

The quickly-wear parts for the  machine are only protective lens and copper nozzle.

What’s more,less electricity and gas.

Except the quick-wear parts, the machine also consume electricity and gas.
The power consumption of 1kw machine is 7.5kw/hour at full power situation. In fact, we usually just use 50%-60% power of 1000w to weld the metals.So the power consumption is small.The machine also need to connect with gas, argon or nitrogen.

The gas can isolate the air from the welding plate to prevent the reaction with the air. So the welding surface of the metal plate will be white and beautiful. The gas also can protect the lens from welding dust.

Tips:The price of the gas is different in different counties and regions. If our customers think the cost of the gas is too high,they can use air compressor to produce air gas. But the welding effect will not very good.The welding surface of the metal may be black.So our customers should wipe the surface of the metal with ethyl alcohol.

Last but not least,easy to maintenance.

The machine is very easy to matain.When finish your welding work, turn off the power and clean the welding head, it can make the lifetime of protective lens and copper nozzle longer.

 

That is all my descriptation.Hope it is helpful for you. If you have any confused of machine,please feel free contact us.

Stainless steel welding,handheld fiber laser welder-Jill

Stainless steel brass aluminum welding,handheld fiber laser welder-Jill

handheld fiber laser welder,it is easy to move.

It can welding Stainless steel, middle steel, carbon steel, aluminium sheet, iron plates, brass, steel, galvanized sheet and plates, other sheet metals and metal tubes.

1.Firstly,Advantage of xt laser welder.

1).Firstly,Laser welding gun weight is light,easy to move.
2).Secondly,Compact size , save floor space, easy to move.
3).Thirdly,IPG/Raycus/Maxphotonics laser source, good quality , 100000 hours life span.
4).And also,Environment-friendly , protect operator health.
5).And Fashion outlook .
6).And wobble welding function.

2.Secondly,Welding machine picture.

handheld fiber laser welder

 

 

 

 

3.Thirdly,Handheld welding gun.

handheld fiber laser welder

 

 

 

 

 

 

 

 

 

4.And also,Welding videos FYI.

https://youtu.be/appkDxaXXsA

https://youtu.be/30jjfMJCAM8

https://youtu.be/i-E_KmPJALU

https://youtu.be/W6IbPqn51hg

https://youtu.be/2Yy3vZt8y2Q

 

5.And also,Welding machine power.

1kw,1.5kw,2kw.

 

6.Next,Laser source.

Top and most popular brand is IPG/Raycus/Max.

IPG is Germany brand laser source,so the performance is the best.However,cost is also the most expensive.

Raycus and Max is top China brand,Raycus has bigger market share in the laser market.

Because Raycus found earlier than Max.

Advantage of Max source is its voltage.

1kw,IPG/Raycus/Max,support Single phase 220V.

1.5kw,IPG/Max support 220V,Raycus support 3 phases 380V.

2kw,IPG/Raycus/Max,support  3 phases 380V.

 

More questions just let us know.
Jill from XT LASER
E: xintian143@xtlaser.com
WhatsApp&Wechat&Mobile: +86 130 4603 3839
Skype: lasermachine01

How to ensure the safety of handheld welder?-Ivy

Hi,now Handheld welding machine gain more popular,power mainly have 1kw,1.5kw and 2kw,but some customers worried about the safety of the operation,so how to ensure the safety of handheld welder?

*Working methods

The system includes safety protection, and the laser will  work only when the clip and the welding gun contact with metal at the same time, which can protect the safety of the operator.

*High temperature resistant gloves​​​​​​​

When you use the machine,please wear gloves for double safe.

*Goggles
Also,Machine come with Goggles for eye protection,we consider every details for customers 🙂

And operator will be like this in the video:

https://www.youtube.com/watch?v=UgrF7TedTkQ&t=133s

Product Features

First,Environmental protection

In traditional argon arc welding, considerations such as arc radiation, metal fume, and harmful gases make recruitment

difficult. However,compared with fiber-optic handheld laser welding machines, it is easy to solve.

Second,Portable design

Besides,Because XTLASER’s handheld fiber laser welding machine uses the design of an integrated cabinet. Which integrates

lasers, cooling devices, software control, etc. And has the advantages of small footprint, convenient movement, and

powerful functions.

Then,More convenient for operation

As we know,Now hand-held welding, using a hand-held welding gun instead of a fixed light path, is more convenient to operate.

Also,The welding work piece has no deformation, no welding marks, and the welding is firm.

Handheld fiber laser welding machine introduction-Jill

Handheld fiber laser welding machine introduction-Jill

1kw and 1.5kw handheld fiber  laser welding machine is more and more popular.Handheld fiber laser welding machine introduction,here we share more.

Here we introduce machine details.

1.Machine picture

 

 

 

 

 

 

 

2.working videos

https://youtu.be/P1t8BEoUXF0

https://youtu.be/9gf_DJrDISY

https://youtu.be/2kc1ijc4rJI

https://youtu.be/2Yy3vZt8y2Q

 

3.welding ability

1kw penetration welding thickness up to 3mm steel/iron,1mm brass,aluminum.

1.5kw up to 4 mm steel/iron,2mm brass and aluminum.

 

4.laser source

 

 

 

 

 

 

Raycus and IPG.

Raycus is China best brand and IPG is World best brand.

When you need to weld high-reflective metal,you can choose IPG,it is better.

 

5.Control system

You can save 30 parameters in this system.

 

 

 

 

 

 

6.laser welding head

wobble laser head,xinghong and wsx.both is good.

xiong spot size is 1.5/1.8/2.0(optional),,but you can only choose one and fix it.

WSX spot size is adjustable,up to 4.0.

Xinhong,you can equip with auto wire feeder,it works well.

WSX,it is not better than Xinhong when you want to use auto wire feeder.

 

For more information,check below articles.

https://www.xtlaser.com/handheld-fiber-laser-auto-wire-feeder-laser-welding-machine-jill/

 

More questions just let us know.
Jill from XT LASER
E: xintian143@xtlaser.com
WhatsApp&Wechat&Mobile: +86 130 4603 3839
Skype: lasermachine01

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1000w laser welding machine:Charry

1000w laser welding machine

1000w laser welding machine.

From last year,the laser welding machine is more and more popular~~Especially the handheld laser welding machine.

It is easy to operate,the welding edge is smooth,mostly no need second processing.And you can use hand to control the welding speed,angle,etc.

Why the handheld laser welding machine is so popular?

Firstly,simple operation.

The laser welding machine only include the laser source,laser welding head,water chiller,operation system.

There are several buttons on the machine,laser source switch,power supply switch,system switch,water chiller button.

And on the system screen,some parameters here should be adjusted.

For different material and thickness,the welding parameters are different.It mainly to adjust the PWM duty cycle,PWM frequency,laser power.Also need to find the correct focus on the welding head.

Before shipping,we will test the machine,and save some parameters on system,when you get machine,you can weld it and learn it from the system parameters.Also we have the parameters list,when you get machine,will also reach you.

Secondly,Great welding effect.

The fiber laser welding machine has the small spot,small welds and small deformation.

Thirdly,running cost is lower.

Only need electrical consumption and little gas,Nitrogen is okay.

And comparing with YAG welding machine,the photoelectric conversion rate is higher.Means you can pay few money on electrical fees.

Finally,No need maintenance.

Only need to change the protective lens and nozzles after using a period.

The cost of the laser welding machine also going down~~

If you are looking for the welding machine,contact us.

Email:xintian111@xtlaser.com

whatsapp:+8618253165863

Handheld fiber laser welding machine-Ivy

Something you should know about the Handheld fiber laser welding machine.

Recently day,more and more customer asking for Handheld fiber laser welding machine for metal welding,thickness from 1-5mm. Pls kindly check the welding ability as follow:

Machine photos:

Welding videos:

About the filling wire:

If welding gap is not big,no need to use filler wire. If big or want to more stronger,it is better to add filler wire. And if welding stainless steel,the filler wire must be stainless steel. The filler wire function is make up the small welding spot,make the welding parts more stronger.

But one mote thing need to pay attention,your filling wire’s diameter must bigger than the welding gaps. Take an example,such as welding gap is 1.2mm,the filling cable must more than 1.2mm,1.5mm will be better.

The welding nozzle diameter mainly have 1.5mm/1.8mm/2.0mm,if the welding gap within 2.0mm,that is no need add filler wire. But if the welding gap is biggher than 2.0mm. Or you want the welding performance  more stronger (even the welding gap within 2.0mm),you can chose together with the filler wire system.

So Any more information needed,pls contact us at:

Ivy Xu
International Department
Jinan Xintian Technology Co., LTD.
Mobile/Whatsapp/Skype/Wechat:+86 17864184107 | Email: xintian108@xtlaser.com

 

 

Fiber laser welder in metal industry-Wendy

Fiber laser welder in metal industry

Most of customers choose fiber laser welder to weld metal instead of yag laser welder. Such as stainless steel,carbon steel,aluminum,etc,. But customers always are confused on the welding ability.How to choose the suitable machine watt?Here we would like to share more with u.

The welding machine is not same as the the cutting machine.we can not only say ability.
Generally we use two kinds of words to learn the welding capability.
Welding depth(melt depth) and welding ability.

 Melt depth

1.Firstly,Welding depth is not related to the welding situation.it is the melt depth.
for 400 w,steel:2.5mm .aluminum:0.25mm
and then,for 500 w,steel:3mm. aluminum:0.3mm

Welding ability

2.Secondly,Welding ability(it is related to ur welding situation,such as the Stitching welding , Penetration welding)

1)Firstly,for stitching welding

For 400 w,steel:1.5mm .aluminum:1mm
For 500 w,steel:2mm .aluminum:2mm

2)Secondly,for Penetration welding

For 400 w,steel : 1mm
For 500 w,steel: 1.5mm

As u know,aluminum is high-reflective material.so it is difficult to do penetration welding.So we do not suggest that.

In the end,in a word, the above ability is only our experience.Different materials and situation,different ability.

Hope this can help u to learn more about the machine ability.

Here is our handheld welding machine photo

More questions just let us know.
Wendy from XT LASER
E: xintian112@xtlaser.com
WhatsApp&Wechat&Mobile: +86 131 7667 1529
Skype: XT Wendy Ning

Application of Handheld Fiber laser Welding Machine-Ariel

Application of Handheld Fiber laser Welding Machine

This article is about application of handheld fiber laser welding machine.

laser cleaning machine

Now fiber laser welding machine more and more popular in the market.Especially handheld laser welding machine is most popular.Because it is easy to operate. Now 1kw laser welding machine price has reduced a lot, so it will be a cost-effective if you want to buy handheld laser welding machine.

1. Application material

Fiber laser welding machine can weld all metal materials.Like stainless steel, carbon steel, aluminum and so on.

2.Welding ability

The welding ability depends on its laser power. We have 200w, 400w ,1000w and 1500w can be chose. Most of our clients choose 1000w. Because its price is similar to 400w, but its welding ability and effect will be better. Here is the 1kw laser welding ability.

3.Applications:

Then, handheld fiber laser welding machine for optoelectronic communication devices, medical, electronics, batteries, polar ear, fiber optic coupling devices, picture tube electron guns, metal parts, mobile phone parts, mobile phone vibration motors, watch precision parts, automotive steel sheets, optical communication industry , precision welding of copper parts, aluminum parts, etc.

◆Then, the welding spot has a uniform energy distribution and has the high-quality spot required for welding;
◆Applicable to all kinds of complex welds, welding of various devices, and welds of thin plates within 5mm, flexible welding;
◆Then, using imported ceramic concentrating cavity in the UK, it is corrosion resistant, high temperature resistant and has a long service life;
◆Flexible and convenient welding, up to three meters of fiber, optional 5 meters of fiber;
◆Then, especially advantageous for large workpiece welding.

Ariel Liu
Email:xintian122@xtlaser.com
whatsapp:0086 17866940010