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Automatic loading and unloading system–Oriole

Automatic loading and unloading system 

More and more manufacturers like automatic cnc machine very much. We will talk about automatic loading and unloading system in this passage.

First, ordinary laser cutting machine

Automatic loading and unloading system laser cutter

                                   fiber laser cutter

Firstly, an ordinary laser cutting machine requires two people to operate, one person looking after the equipment, and one person picking the material. And two people loading the material together. It is extremely inconvenient and time-consuming for simple cutting (quickly complete cutting) and thick plate cutting. Besides, low efficiency.

Common loading mechanism is suitable for single material and thickness, suitable for single batch production. But the laser automatic loading and unloading system can automatically complete the loading and unloading according to the production requirements of various materials and thicknesses.

Second, automaticly loading and unloading laser cutter

Features

Firstly, the laser cutting loading and unloading system can automatically pick up various sheets cut on the laser worktable. Small workpieces will be placed in a container, and will place larger workpieces on a pallet or transport truck for sorting. And a large number of workpieces can be sorted through various controllable vacuum suction cups.

Secondly, the laser cutting system not only has the characteristics of flexible robot movement and high flexibility, but also has the advantages of laser cutting, such as fast cutting speed, good quality, and narrow slitting. It satisfies the requirements of the development of modern manufacturing. At the same time, use robot in the laser Related technologies in the cutting field can not only technically meet the requirements of complex three-dimensional cutting, but also help improve the quality of industrial products. While reducing production costs, which can bring huge economic benefits to enterprises.

Advantages

The laser cutting automatic loading and unloading system can make the production process more automatic and efficient. Nowadays, the sheet metal processing industry is actively preparing for the introduction of automated production. And the automatic system is undoubtedly a weapon to improve efficiency and pursue a higher return on investment.  All in all, the intelligent automation system will enable enterprises to Obtain an excellent advantage in market competition.

 

Any interests please feel free to contact us.

Oriole

Whatsapp/Wechat: 008613731273956

12kw Fiber laser cutter–Oriole

12kw fiber laser cutter

Firstly, changes to the sheet metal processing industry

12kw fiber laser cutter

                               12kw fiber laser cutter

The first is to increase the thickness range of different plate processing. In the period of CO2 laser cutting, the maximum power of the laser is under  6000w. The thickness of early fiber laser cutting plates is carbon steel within 20mm and stainless steel within 12mm. Thicker materials are still Traditional processing techniques such as fine plasma, wire cutting or waterjet cutting.

Ten thousand watt fiber laser cutting is the first revolutionary change in the field of sheet metal processing. This is the continuous improvement of the thickness of different materials: aluminum alloy plates can reach 40mm, and stainless steel plates can reach 50mm. With 12kw and 15kw fiber laser cutting machines With the continuous introduction of the, the thickness limit of material cutting will continue to be broken, and the processing price of thick plates will be further reduced, which will trigger more laser applications in the latter half of the field, such as shipbuilding, nuclear power, and national defense. As a result, a virtuous circle is formed, and as a result, a field of use for promoting laser cutting is further expanded.

Secondly, Economic benefit

In addition to the increase in cutting thickness, the cutting efficiency of 10,000-watt laser cutting in the field of medium and thin plates is also improved by multiple levels. When cutting stainless steel plates with a thickness of 3-10mm, the cutting speed of the 10kw laser cutting machine is more than twice that of 6kw. At the same time, the 10kw laser cutting machine can reach 18-20mm/s in the application of carbon steel cutting. Fast double-sided cutting is twice the speed of ordinary standard cutting. It can also cut carbon steel within 12mm with compressed air or nitrogen. And the cutting efficiency is six to seven times the speed of oxygen cutting carbon steel.

The efficiency of high-power laser cutting of thin plates has greatly surpassed people’s past imagination. This is the main reason why high-power laser cutting machines are popular in the sheet metal market. From the perspective of economic benefits, the price of a 10kw laser cutting machine tool is less than 40% higher than that of a 6kw machine tool, but the output efficiency per unit time is more than twice that of a 6kw machine, and it saves labor and space. To the favor of laser processing business owners.

 

Any interests please feel free to contact us.

Oriole

Whatsapp/Wechat: 008613731273956

How to choose a suitable laser cutting machine.–Oriole

How to choose a suitable laser cutting machine.

  • Firstlly, choose according to the material to be processed and the cutting thickness

Choosing a suitable power according to the actual material and the thickness of the cutting, so that purchase a suitable type laser cutting machine and the processing format can be determined. And it can be a simple pavement for the later procurement work. The application field of laser cutting machine involves many industries such as sheet metal processing, metal processing, advertising, technology, medical equipment and so on.

  • light

    how to choose a suitable laser cutting machine

    Secondly, choose according to the smooth cutting surface:

Whether the cutting surface of laser cutting has burrs or not is mainly determined by the cutting thickness and the gas used. There is no burr for cutting below 3mm. Nitrogen is the best gas, followed by oxygen, and air is the worst. The metal laser cutting machine has the least or no burrs, the cutting surface is very smooth, the speed is relatively high. And the material deformation is relatively small.

  • Thirdly, selection of core parts of laser cutting:

Imported lasers generally use more IPGs, and domestic ones generally use Raycus. At the same time, also need to pay attention to other parts of laser cutting , such as whether the motor is imported servo Motor, guide rail, bed, etc. Because they affect the cutting accuracy of the machine to a certain extent. One thing that needs special attention is the cooling system of the laser cutting machine-the cooling cabinet. Many companies directly use household air conditioners for cooling. In fact, everyone knows that the effect is very bad. The best way is to use industrial air conditioners. In order to achieve the best results.

  • Last but not least, power selection:

For example, most factories cut metal sheets below 6mm. There is no need to buy a high-power laser cutting machine. A 1000W laser cutting machine can meet the production needs. If the production volume is large, I worry that the 1000W efficiency is not as good as the high-power laser cutting machine. The best choice is to buy two or more small and medium-power laser cutting machines. This choice will help manufacturers in controlling costs and improving efficiency.

Any need welcome to contact us when you are free.

Wechat/Whatsapp:008613731273956

Why choose high-power laser cutter–Oriole

Why choose high-power laser cutter?

Application of laser cutting machine in shipbuilding industry

Why choose high-power laser cutter

Once the high-power  laser cutting machine appeared, it completely broke the market monopoly. We will talk about why choose high-power laser cutter. The application of high-power laser cutting machine can replace traditional processing methods and reduce mold investment, thereby improving processing efficiency and workpiece accuracy, and reducing production costs.

What is the advantages for high-power laser cutter? The advantages are as follows:

  • Firstly, three-dimensional cutter

The high-power three-dimensional laser cutting machine can realize 2D and 3D cutting, and the machine structure can be designed according to ergonomics. Even the difficult surface processing can be simple and completed.

  • What’s more, flexibility

What’s more, the high-power 3D laser cutting machine has flexibility and fast action performance, so it can support multi-angle, multi-directional flexible cutting.

  • high processing accuracy

The high-power 3D laser cutting machine has high processing accuracy. When the high-power 3D laser cutting machine is applied, the auxiliary gas is used, which is conducive to the comprehensive control of the cutting accuracy and the cutting section.

It is precisely because of these advantages of high-power 3D laser cutting machines that they have been widely promoted in the construction machinery, aerospace, military, and construction machinery industries.

Any interests welcome to cntact us when you are free.

Best regards.

Oriole

Wechat/Whatsapp:0013731273956

Market prospect of high power laser cutting machine.–Oriole

Fiber laser cutting machine-Nancy

High power Fiber laser cutting machine

 

Market prospect of high power laser cutting machine.

  • Recently market.

What is the hot selling in the laser cutting industry? It must be a 10,000-watt laser cutting machine. In recent years, the cnc laser cutting industry is developing. Then the development of laser cutting machine has become more and more good-quality. The power of laser cutting machines has grown from the kilowatt level at the beginning to more than 10,000 watts. Finally more and more high-power laser cutting machines have emerged as the times require.

  • Application.

In modern industrial manufacturing, laser cutter are widely used in the processing of materials such as stainless steel, carbon steel, alloy steel, brass, copper,  Brass, copper, manganese steel, aluminum, aluminum alloy. And are widely used in various heavy and light industries. The market size of laser cutting machine alone accounts for more than 40% of the entire laser industry, and it is one of the most important application equipment in various industries in Canada. Among them, high-power laser cutting machines are widely loved by users. More and more manufacturers begin to choose high power laser cutting machine to cut.

  • Marketing trend.

The higher the power, the higher the thickness of the material cut by the laser cutting machine. In the past, laser cutting machines had the pain point that they just can cut thin materials. The emergence of high-power laser cutting machines solved this problem well. Stainless steel is a popular processing material. Before the birth of high-power laser cutting machines, the thickness of stainless steel that can be cut by laser cutting machines was within 12 mm.

After the appearance of the high-power laser cutting machine, this equipment increased the thickness of stainless steel materials from 12 mm to 50 mm, also increased the cutting speed in the field of thin and medium-thick plates. For example, when cutting stainless steel with a thickness of 10 mm, 10,000 watt cutter speed laser cutting machine may be twice that of a kilowatt laser cutting machine.

Any need please contact us without any hesitation.

Whatsapp/Wechat:008613731273956

Operating costs of fiber laser cutting machine–Oriole

Operating costs of fiber laser cutting machine

Nowadays, with sience and technical develop quickly, more and more people choose laser machine to cut, weld, mark, clean metals. Today, we will show you the operating costs of the fiber laser cutting machine. It includes 3 main parts: electric power, auxiliary gas and spare parts.

  • First of all, electric power.

Real machine runing cost occupy 60%-70%. 1500w Raycus XTC-1530HT rated power is 24kw,
the real electric power cost is 14.4-16.8kw/h (including the water chiller).

  • What’s more, auxiliary gas:

Oxygen, Nitrogen, Compressed Air
Standard oxygen or nitrogen gas bottle is 40L/bottle
1mm Carbon steel  40L/40minutes; 2mm Carbon steel 40L/50minutes; 3mm Carbon steel 40L/60minutes;
4mm Carbon steel 40L/70minutes; 5mm Carbon steel 40L/80minutes; 6mm Carbon steel 40L/90minutes.

Oxygen is used to cut carbon steel, can increase combusting speed and accelerating cutting speed.
Nitrogen is used in cutting nonferrous metal, like stainless steel and aluminum. It can avoid them turn black.
Compressed Air is used to cut aluminum, stainless steel, galvanized steel sheet, etc. It can provided by
Air Compressor, the price is low. It nearly same as Nitrogen’s efficiency. The cutting surface appears yellow.

  • Last but not least, spare parts.

Main quick wear parts includes nozzle and protective lens, their consumption is about 20-30 pieces one year.
Focus lens, Colimataing lens and Ceramic rings needn’t often change. You can prepare one set for spare.($350)

Here is a list for service life of consumable parts on a fiber laser cutting machine for your reference.

No. Name Quantity Time Hours USD/Piece Remark
1 Nozzles 1 300-500 hours 10 Better environment, longer using time.
2 Protective lens 1 300-500 hours 15
3 Focus lens 2 4000 hours 150
4 Collimataing lens 2 4000 hours 150
5 Ceramic rings 1 4000 hours 50

Above is the operating costs of fiber laser cutting machine, there are many important things of using a laser cutting machine, any other need, please contact us for details.

Oriole

Whatsapp/Wechat:008613731273956

Advantages of Qilin laser welding head.–Oriole

                                 Advantages of Qilin laser welding head.`

Details of laser welder

                          laser welding machine

Nowadays with the rapid development of science and technology , more and more people choose to use fiber laser welding machine. A laser welding machine is very importrant for a laser welder.

And there are many brands like Hanwei, Qilin, WSX, XH, etc. Many clients want to know how to choose a laser welding head. Today we want to share something about Qilin laser welder with you.

Qilin laser welding head is suitable to weld different materials with different thickness. Here are some advantages of Qilin laser welding head.

1. Power.
Qilin welding head can used for max 2000w.
2kw can weld max 6mm stainless steel and carbon steel, etc.
2kw is rated power, you can set how much you want to use like 40% or others when welding.

2. Wobble welding function.
It can save 30% power than normal laser welding head.
For plates with large impurities, it can reduce bubbles, frying points, splashes, etc.
The width of the welding gap of the swing head can reach 0.5mm,
but the normal can only reach 0.2mm.

3. Six kinds of weld method.
Dot & Line: strong penetrating power, suitable to penetration welding, stitch welding, or thicker materials.
Circular: adjustable diameter , the energy density is uniform, suitable to thin metal welding (minimum 0.3mm).
Double O, triangle, figure eight:more larger and uniform light radiation.

4. Adjustable spot size (0.2-5mm).

The laser welder can work only when welding wire bigger than welding line, and the spot size bigger than welding wire.
Adjustable spot size is suitable to weld different materials with different thickness

Thats are some of advantages of Qilin laser welding head. Hope it can be helpful for you.

If you want to know more about laser welding head or laser welder, please contact us at any time.

Oriole

Whatsapp/Wechat:13731273956

Why should we need auxiliary gas when we using fiber laser cutting machine ? –Oriole

Why should we need auxiliary gas when we using fiber laser cutting machine ?

More and more manufacturers choose to use a fiber laser cutting. Cause it is non-contact and less consumption. Why should we need auxiliary gas when we using fiber laser cutting machine cutting metals?

Fiber laser cutting machine.

                      Fiber laser cutting machine.

Above all, reasons.

First,chemical reaction.

The gas will start chemical reaction with the metal material. It will increase the working capacity.

Second, clean.

The gas can blow off the slag by air and clean the cutting seam.

Third, avoid shape change of the material.

The gas will cool the area around cutting seam. It can avoid shape change of the material.

Last but most important, protect the lens.

To protect the focus lens. Avoid combustion products hurting lens.

Besides functions.

Normally, O2 ( Oxygen) , N (Nitrogen) and Compressed Air will be used.

Their functions are as following.

First, N: Nitrogen is used for cutting nonferrrous metal. Such as Stainless Steel and Aluminum sheet. The gas can cool and protect the material. As such materials are easy to be blackened with Oxygen.So use Nitrogen can avoid this phenomenon of going black. It can be used to cut

aluminum alloy, stainless steel, galvanized steel sheet, brass.

Second, O2: Oxygen is used in cutting Carbon Steel and stainless steel. As there is many Carbonaceous impurities in carbon steel. So use O2 can greatly increase the combusting speed. Which as well, accelerating cutting speed. However, there is a disadvantage, the cutting surface will be black.

Third, Compressed Air: It can be provided by Air Compressor, the price is very low. Although there is about 20% Oxygen in air. The cutting efficiency is far less than Oxygen.It nearly same as Nitrogen’s efficiency.The cutting surface appears yellow. It can be used to cut aluminum, aluminum alloy, stainless steel, galvanized steel sheet, nonmetal, etc.

If you have any questions about fiber laser cutting. Please contact us with no hesitation.

Oriole

Whatsapp:13731273956

What should we prepare before installing the laser cutting machine?-Oriole

What should we prepare before installing the laser cutting machine?

Laser cutting is non-contact and more effective than raw cutting. More and more people choose to change the cutting method to buy a laser cutting machine. Now, let us talk about what should be prepared before installing the laser cutting machine.

  • Environment and temperature.

Before we install the laser cutting machine, the room should be clean and free of dust. The temperature of the room should be reduced by 18-25.

  • Alcohol, purified water.

Prepare water with a purity of 99.99%, we need to use it to replace the lens of the laser head.
And in the future use, also need to clean the lens. The chiller needs pure water .
If the quality of purified water is not particularly good, it is recommended to change the water every 2 weeks. High-quality water, once a month.

  •  A suitable industrial voltage. 

Standard voltage of Chinese laser machine: 380v or per second, 50 Hz

  • Prepare the lubricant.

You know that we have a lubricating oil system to ensure that guide rails, racks and pinions, etc. Need some better brands.

  • Installation tools.

If possible, prepare some tools, such as wrenches, pliers, electric drills, to install the machine.

  •  Keep the packaging intact.

Please pay attention to  the packaging. When the engineer arrives at your factory, please open the packaging together with them.

  • Make sure to install it with us.

Because we need time to arrange engineers in advance. When the machine comes to your factory, please let us know when you have time for installation and training.

Here are What should be prepared before installing the laser cutting machine . After read it, are you understand, now?

If you are interested in laser , please feel free to contact us.

Oriole Peng

Whatsapp: +8613731273956

WeChat: 13731273956
Email: xintian161@xtlaser.com

Components of the welding machine-Sara

焊接机的组成     

焊接机的组成

 

1.激光焊接主机

在激光焊接机的组件中,激光焊接机是重要的硬件组件。主机主要产生用于焊接的激光束。主机包括电源,激光发生器,光路部件和控制系统。用外行的话来说,激光焊接所需的激光来自激光焊接主机。

2.冷却系统

激光焊接机在工作过程中也会产生大量热量。热量过多会影响工件的焊接效果。因此,武汉激光焊接机还需要冷却系统,为激光发生器提供冷却功能,以确保激光焊接需要的温度更加合适。

3.工作台

工作台是指激光焊接自动工作台。工作台允许激光束根据特定要求和焊接轨迹移动,从而实现自动激光焊接功能。可以说,工作台是武汉激光焊接机的核心部件,主要控制焊接的各种运动。相对而言,工作台的运动控制是通过cnc编程对运动进行编程,从而控制程序并使工作台根据需要运动。

简而言之,主要包括激光焊接机,包括激光焊接机,主机冷却系统和工作台。此外,武汉激光焊接机还包括两个重要组成部分:夹具和观察系统。其中,我们可以使用夹具来固定焊接工件。观察系统主要用于实时显微观察工件的焊接效果。

如果您想了解更多有关机器的详细信息,可以与我们联系。